• European standard,LB1000 ASPHALT MIXING PLANT
OverviewShenzhen Yuhan Electro-Mechanic Co., Ltd.
Contactor Ms. Nancy Song .
PortQingdao.
Minimum Order1 Set/Sets.
Supply Ability30 Set/Sets per Month.
Payment TermsO/A.
FOB Price

US $1 - 99,999 / Set

Specification

Model Number: LB1000

Brand Name: RP

Place of Origin: Guangdong China (Mainland)

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LB1000 ASPHALT MIXING PLANT
1. Brief Introduction
LB1000 ASPHALT MIXING PLANT is designed and developed by our company, using Japan Niigata NP1000 ASPHALT MIXING PLANT technique. It's main performance can get to congener product, the idea of design consider the situation of a country on china sufficiently, with higher cost performance. It is fit to produce asphalt material of surface and base. The equipment use craftwork of forcible mix, intermittent discharge. Various of sandstone material and powder lot, bitumen can be weighed by electronic scale, controlled by industrial computer, easy operation, reliable performance.

2. Construction Characteristic

1) Hopper adjusts quantity of material by leather belt in control room.

2) Optimization designed Turndown rig of dryer which has a logical placement is either to improve efficiency or to avoid overheat of aggregate.

3) Hot material elevator use loop chain transmission, life is long, convenient maintenance, fine reliability.

4) Screening plant which uses middle four layers circular screen of single axle is high in efficiency, not easily blocked. Vibrancy bearing which has a cooler fan solves middle vibrancy bearing overheat problem. Screening plant reduces influence of noise on complete appliance by second shock absorption. Consequently decreasing influence on measuring system. The body of screen is airproofed in the cover to avoid pollution of dust, the cover is locked by spring device, easily disassembled.

5) Door of Storage bin is single one which is big gap, avoiding block and leakage of material.

6) Door of measuring bin is in compaction and reliable, also avoiding block and leakage of material, shaft sleeve of bin is made of graphite, dry lubrication, no needing lubricant at work.

7) Bitumen is nebulized and injected into the mixer coercively, mixed equality, time is reduced accordingly.

8) Shaft tip of mixer uses chevron seal, avoiding leakage of material.

9) Lining board in the mixer is high intension bearing material, after abration of blade, it’s direction can be changed, then using it newly.

10) Discharge door of mixer is form of push and pull, discharge hole is big, time of discharge is short. Dependability is good.

11) Dust collection system is a two grades system, the first is cyclone collection, after collection the filler goes into the hot material elevator and recycled. The second grade is wet collection, which is made up of two water pumps drenching the material. Efficiency of dust collection is improved very strongly. Bag collection is used in the second collection.

12) Complete appliance is controlled by industrial computer, easy to study and understand, precision is high, Dependability is good. Printer can print working form. Electrical components use oversea and domestic famous brand products. Dependability of hardware is guaranteed.

3. Working process

Asphalt mix material is made up of bitumen, aggregate, powder. The main work of Asphalt mixing plant is to mix the hot aggregate with bitumen, powder after they are measured by electronic scale, producing asphalt mix material which has certain graduation , certain temperature.

Working process as follows:

1) Loaders load various sandstone material into the cold aggregate hoppers, material is conveyed to the dry device after quantity of various material in each hopper is roughly adjusted. Material is conveyed to vibrating screen upstairs by elevator. By screened, various hot aggregates are screened into hot hopper apart according to graduation, by controlling small gate under hot hopper, material is put into measuring hopper, then the quantity can be confirmed. Measuring which is a control system is made up of electronic sensor, electronic scale, small gate, pneumatic cylinder, solenoid valve, controlling quantity of each material in hoppers by opening and closing gate. After measured, material is put into mix cylinder.

2) Hot bitumen is conveyed into mixing plant and injected into mix cylinder after measured by bitumen measuring jar.

3) Filler is elevated to filler storehouse of mixing plant and put into mix cylinder after measured.

Three materials are mixed and changed into final product.

Model and productive capacity

Model

LB1000

Batch of mixer

1000Kg

Capacity of hopper(4pieces)

Width of each hopper

Height of each hopper

Adjustable-speed motor(4pieces

)

Electromotor of Motorized head pulley(1pieces)

Belt width

7 m³

3000mm

3620mm

1.5Kw

2.2Kw

500mm

2. Belt feed system

Electromotor of Motorized head pulley(1 piece)

3Kw

Belt width

500mm

3. drying and fuel supply system

1) Dryer

Type

acclivitous cylinder and friction wheel drive

Capacity

100t/h

Spec

1800mmx8332mm

Reducer(4pieces)

7.5Kw

2) Burner

Diesel burner

3) Burner

Type

High-pressure nebulized

Capacity

550kg/h

4) Fuel pump

Type

gear pump

Capacity

600L/h

Pressure

10Kg/cm²

Electromotor

1.1Kw

Fuel tank

10m³

5) Blower Fan

Type

centrifugate

Capacity

120m³/min

Electromotor(1piece)

22Kw

Fuel consumption

6.5-7 liters/ton asphalt(normal working situation and eligible aggregate)

4. Filler elevator

Electromotor(1piece)

2.2Kw

5. Hot elevator

Electromotor(1piece)

7.5Kw

6. Screen system

Middle vibrator which has four specs and four floors, bearing cool with fan, two grade damping, airproof between screen and hot bin.

Spec of screen mesh 3x4 7x7 16x16 24x24mm

We can also supply special mesh size according to customer demand.

Electromotor(1piece)

5.5Kw

Capacity

85t/h

7.Mixer

Type

horizontal and double axle, pull and push material gate

Electromotor of Reductor(1piece)

30Kw

8.Framework

9. Aggregate measuring device

Sensor(3pieces)

1000kgs

10.Filler measuring device

Sensor(3pieces)

200kgs

Filler feed electromotor(1piece)

0.75Kw

11.Bitumen measuring device

Sensor(3pieces)

200kgs

12.Bitumen spraying system

After measured, bitumen is injected into mixer in form of nebulization.

Electromotor of Bitumen pump: 7.5Kw 1piece

13. Pneumatic system

Cylinder

10pieces

Solenoid valve

10pieces

Triplex part

2pieces

Electromotor of Air compressor

7.5Kw(1piece)

14. Dust collector (two grade, centrifugal and wet filter)

The first grade

double cyclone filter, reclaimed material goes into elevator directly

Second grade

wet filter

dust emission

≤300mg/Nm3

Draught fan

55kW(1unit)

Water pump

7.5kW(1unit)

Water pump

15kW(1unit)

Optional:

Second grade

bag filter,impulse and reverse blowing

Material

Nomix

Filtration area

324m2

Wind volume

35000m3/h

Draught fan

55kW(1unit)

aircompressure

7.5kW(1unit)

dust emission

≤80mg/Nm3

15.Electric control system

Function: 1) Process of burdening with automatic control

2) Various material mixed together can be modified at any moment

3) Temperature and weight can be displayed

4)Enactment or modify run parameter conveniently

5)Error of burdening is corrected automatically

6)Numerical value of Formulation input is corrected intelligently

7)Current of each main Electromotor can be displayed

8)Manual and automatic switch

9)Process of production can be printed

10)Data memory

16.Bitumen supply system

capacity

20m³x2

Bitumen injection pump

Capacity

443L/min

Electromotor

7.5Kw

Bitumen convey pump

Electromotor

5.5Kw

Bitumen discharge pool

Capacity

3.7m³

17.Hot oil system

1) Heating furnace

Type

horizontal

Capacity

600000kcal/h

2)

Burner

Original Italian Riello burner

Type

automatic and temperature control oil-fired

Capacity

9~30kg/h

Electromotor

0.76Kw/h

3)Hot oil pump

Type

gear pump

Capacity

50m³/h

Circle pump

15kW(2units)

Oiling pump

1.5kW(1unit)

Hot oil System power

20kW

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